In this paper, we study the number of failed components in a consecutive-k-out-of-n:G system. The distributions and expected values of the number of failed components when system is failed or working at a particular time t are evaluated. We also apply them to the optimization problems concerned with the optimal number of components and the optimal replacement time. Finally, we present the illustrative examples for the expected number of failed components and give the numerical results for the optimization problems.

A consecutive-k-out-of-n:G system consists of n components which are arranged in a line and the system works if and only if at least k consecutive components work. This paper discusses the optimization problems for a consecutive-k-out-of-n:G system. We first focus on the optimal number of components at the system design phase. Then, we focus on the optimal replacement time at the system operation phase by considering a preventive replacement, which the system is replaced at the planned time or the time of system failure which occurs first. The expected cost rates of two optimization problems are considered as objective functions to be minimized. Finally, we give study cases for the proposed optimization problems and evaluate the feasibility of the policies.

A generalized class of consecutive-k-out-of-n:G systems, referred to as Con/k*/n:G systems, is studied. A Con/k*/n:G system has n ordered components and is good if and only if ki good consecutive components that originate at component i are all good, where ki is a function of i. Theorem 1 gives an O(n) time equation to compute the reliability of a linear system and Theorem 2 gives an O(n2) time equation for a circular system. A distributed computing system with a linear (ring) topology is an example of such system. This application is very important, since for other classes of topologies, such as general graphs, planar graphs, series-parallel graphs, tree graphs, and star graphs, this problem has been proven to be NP-hard.