A transducer with a wide step from a post-wall waveguide to a hollow waveguide width is proposed which is tolerant against the aperture offset. The modes in the step width of about 1.50 wavelengths are stable for the aperture offset and the fields are not so perturbed while in the conventional stepped structure with step width of about 1.00 wavelength, the higher evanescent mode of TE30 is excessively enhanced by the aperture offset. The operation of the transducer with the wider step is robust for the fabrication errors in the millimeter wave band. It is also suggested that the anti-symmetrical TE20 mode which is excited only by non-zero offset or the misalignment of the aperture exists in both structures and can not be the dominant factor for the improvement. The transducers are designed and fabricated at 61.25 GHz using PTFE substrate with glass fiber of εr=2.17. The bandwidth for the reflection lower than -15 dB is almost unchanged (6.30-6.60 GHz) for the offset from -0.2 mm to 0.2 mm, while it is degraded in the conventional stepped structure, from 7.65 GHz for no offset to 3.30-5.70 GHz for the same range of the offset.

The aperture feed with an air cavity in a LTCC (Low Temperature Co-fired Ceramics) post-wall waveguide with dielectric constant εr more than 5 is proposed for bandwidth enhancement in the millimeter wave band. A rectangular cavity is adopted because only one mask pattern of a rectangular can be used for each layer of LTCC for reducing the number of the design parameters and the cost. The fabrication limitation such as the spacing between the post edge and the aperture edge reduces the bandwidth. The feeding structures are designed at 61.25 GHz for a range of εr from 2.0 to 9.0. In the case of εr = 7.0, the bandwidth for reflection below -15 dB with the air cavity is 4.25 times that without the air cavity in simulation, and 3.10 times in measurement.