The prediction of a relay contact's life is still very important for support and maintenance of the Crossbar Switching Systems. It was found through surveys and experiments that the protected shower arc is the main reason for switching-relay contact erosion at existing Crossbar Switching Systems, if the contacts were not heavily activated. If the contacts were heavily activated, a long sustained steady arc might occur and severely erode the contacts. This paper proposes an arch energy estimation method for the prediction of contact erosion using object-oriented simulation technology when a steady arc occurs at protected contacts. The arc energy is expressed in a simulation model through analysis, and the model was confirmed through experimentation. The simulation model was used for building block programs of an expert system to predict the life span of switching relays in the existing Crossbar Switching Systems.

The erosion of contact metal, which determines the life of contacts in the telephone switching system, is proportional to the arc energy. The equations for arc voltage, arc current, arc duration time and number of arcs are expressed explicitly in terms of circuit parameters and contact properties, and the expression is derived for arc energy that accompanies a single operation of contact closure. Contact erosion is consistent with the calculated arc energy. The erosion rate at closure is estimated based on the measured contact-erosion volume and the calculated arc energy. Arc energy at contact closure becomes as large as that at contact break if the cable is long or the supply voltage is high. This expression in combination with the expression for contact break enabled us to perform contact life design, which is indispensable for maintenance administration of telephone switching systems.