An eddy-current type proximity sensor is a non-contact type sensing device to detect the approach of a conductor by increase of equivalent AC resistance of excitation coil due to eddy current loss in the conductor. In this paper, electromagnetic characteristics of the actual proximity sensor are calculated by FEM and the validity of numerical analysis results are studied. Furthermore, two models that has modified magnetic circuit geometry based on the actual sensor are designed and calculated as numerical experiments. Calculated results are shown as enhanced sensing index or electromagnetic characteristics of the modified sensor. In conclusions, knowledge about the magnetic circuit geometry of the sensor is applied for the enhancement of sensing property.

Eddy-current type proximity sensor is a non-contact type sensing device to detect the approach of a conductor by increase of coil resistance due to eddy-current loss. This paper proposes to add the cap-shaped magnetic flux shield at the top of the ferrite core for the actual sensor. In conventional proximity sensors, main magnetic flux path passes through the air between the target conductor and ferrite core. Proposed sensor, in contrast, has closed magnetic circuit geometry. It means that main magnetic flux path is almost completed by the core and the shield. Therefore, it is predicted that flux does not reach the target conductor and it causes debasement of sensing property. However, it is shown that the calculated results by FEM and measured results of sensing property of the proposed sensor is enhanced compared with the actual sensor. This paper quantitatively accounts the electromagnetisms of the proposed sensor from sensing property, flux distributions and eddy-current loss in each part of the sensor body. Moreover, material characteristics for the proposed shield, such as relative permeability and conductivity, are found.