A new optical fan-out adapter is proposed and fabricated by applying the jacket removing system with a CO2 laser. The fan-out adapter has both the multi-fiber connection function and the fiber separating function for single-fiber connections. In order to remove the jacket of a fiber ribbon to connectorize and fabricate the fan-out adapter, the optimum conditions of the laser power P and the scan speed V are clarified for the jacket removing. Based on the optimum conditions, the fan-out adapter was fabricated successfully. Individual fibers could be taken out from the MT connector of the fan-out adapter. The connection losses of the fabricated fan-out adapter were comparable with the values of commercially available MT connectors and SC connectors. The length of the fabricated fan-out adapter was 27 mm, including 2 MT connectors. This result clarifies that the size of the connection with a fan-out can be reduced dramatically by the proposed fan-out adapter.

A novel fiber jacket removing system by a CO2 laser has been proposed to realize compact packaging of optical components. It has been clarified experimentally that excess-fiber-free MT connectorization is possible for 4-fiber ribbon.

Optimum conditions of the laser power P and the scan speed V were investigated experimentally so as to burn and remove the jacket of a 4-fiber ribbon completely by a system with a CO2 laser. It has been clarified that the optimum region can be given by 3 lines, which represent 2 lower limits of the laser power, depending on the scan speed, and an upper limit of the laser power to avoid soot from remaining on the fibers at high laser power region. The optimum conditions enable us to remove the jacket effectively by the system to provide excess-fiber-free compact packaging of optical components.