We propose waveguide to microstrip line transitions for automotive millimeter wave radar modules. The transitions perpendicularly connect one waveguide and one or two microstrip lines. The configuration is simple because it consists of a waveguide and a dielectric substrate with copper foils. Additionally the transitions do not need via holes on the substrate. It leads to lower costs and improved reliability. We have already proposed a via-less transition by using multi-stage impedance transformers. The impedance transformers are used for suppressing undesirable radiation from the transition as well as impedance matching. In this paper, we propose a new transition with the microstrip lines on the long axis of the waveguide while most transitions place the microstrip lines on the minor axis (electric field direction) of the waveguide. Though our transition uses bend structures of microstrip lines, which basically cause radiation, our optimized configuration can keep small radiation. We also design a transition with a single microstrip line. The proposed transition with 2 microstrip lines can be modified to the 1 microstrip line version with minimum radiation loss. Electromagnetic simulations confirm the small radiation levels expected. Additionally we fabricate the transitions with back to back structure and determine the transmission and radiation performance. We also fabricates the transition for a patch array antenna. We confirm that the undesirable radiation from the proposed transition is small and the radiation pattern of the array antenna is not worsen by the transition.

We have proposed a waveguide to microstrip line transition, which perpendicularly connects one waveguide into two microstrip lines. It consists of only a waveguide and a dielectric substrate with copper foils. A backshort waveguide for typical transitions is not needed. Additionally, the transition does not require via holes on the substrate. These innovations simplify the structure and the manufacturing process. We assume that our transition and antennas are co-located on the substrate. We reduced the undesirable radiation from the transition so as not to contaminate the desirable radiation pattern. In this paper, we address output phase of our transition. Since the transition has two MSL output ports connecting to different radiation elements, the phase error between two dividing signals leads to beam shift in the radiation pattern. Unfortunately, misalignment of etching pattern between copper layers of the substrate is unavoidable. The structural asymmetry causes the phase error. In order to tolerate the misalignment, we propose to add a pair of open stubs to the transition. We show that the structure drastically stabilizes the output phase. Though the stubs create some extra radiation, we confirm that the impact is not significant. Moreover, we fabricate and measure a prototype antenna that uses the transition. In the case of with stubs, the radiation pattern is unchanged even if the misalignment is severe.