Recently, millimeter-wave energy has attracted much attention as a new and novel energy source for materials processing. In the present paper, several unique features of millimeter-wave heating in materials processing are reviewed briefly and development of materials processing machines by mm-wave radiation is also described. In the application of mm-wave heating, sintering of high quality alumina ceramics having a high bending strength of about 800 MPa are first demonstrated and followed by preparation of aluminum nitride with a high thermal conductivity over 200 W/(mK) at a sintering temperature lower by 473-573 K than the conventional method, by which this processing can be expected to be one of the environment-conscious energy saving processes. A newly developed post-annealing process with mm-wave radiation is described, in which crystallization of amorphous perovskite oxide films prepared by plasma sputtering was attained at temperatures lower than that by the conventional heating and the dielectric constant of post-annealed SrTiO3 (STO) films by mm-wave radiation were drastically improved.

The Paper describes design and experiment of 2nd cyclotron harmonic peniotron at microwave region using a permanent magnet system. The magnet system using a cylindrical magnet magnetized along the cylindrical axis is designed and fabricated. The 2nd cyclotron harmonic peniotron operating at the π mode in a six vane magnetron waveguide resonator and at 5 GHz was constructed by using the magnet system. The peak electronic efficiency higher than 30% was achieved at the π mode in the resonator.

A new set of self-consistent linear equations is presented for the analysis of the startup characteristics of gyrotron oscillators with an open cavity consisting of weakly irregular waveguides. Numerical results on frequency detuning and oscillation starting current for a whispering-gallery-mode gyrotron are described in which these equations were utilized. Experiments for making a check on the effectiveness of the derived equations showed that they well express the operation of gyrotrons in comparison with the linear theory using an empty cavity field as the wave field.