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Three-Dimensional Microfabrication of Single-Crystal Silicon by Plasma Etching

Tomoaki GOTO, Kouji MATSUSHITA, Katsumi HIRONO

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Summary :

A conventional anode coupled plasma etching process has been developed to etch 300 µm-deep cavities and 600 µm-through holes with nearly vertical sidewalls into single crystal silicon. An optimized SF6/O2 gas mixture results in a nearly vertical etching profile. A silicon wafer was fabricated with a large number of cavities and through holes with less than 1 percent uniformity. It was also experimentally confirmed that this process can be used to etch vertical cavities and through holes in single-crystal silicon with any orientation. This process has the advantage of unlimited etching depth and etching patterns. Advantages in mechanical strength are obtained because a micro-curve is formed at the bottom edge of the cavities. This etching process developed on a conventional plasma etching system was utilized to fabricate a torsional vibrator that consists of single-crystal silicon and Pyrex glass.

Publication
IEICE TRANSACTIONS on Electronics Vol.E78-C No.2 pp.167-173
Publication Date
1995/02/25
Publicized
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DOI
Type of Manuscript
Special Section PAPER (Special Issue on Micromachines and Micro Electro Mechanical Systems)
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