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Terutaka TAMAI Hiroshi OHSAKI Tetsushi KAWANO Ichiro TAKANO
On account of its superior electrical contact performance, Ag (40wt%)-Pd(60wt%) alloy has been widely used to the electrical contacts of electromechanical devices. However, regarding small devices, some important difficulties arise due to the small size such as the degradation of the contact resistance caused by the oxide film grown on the surface. To solve these problems, it was reported previously that doping Mg and Cr into the Ag-Pd alloy was tried to improve the oxide film. As a result, the oxide film grown on the Ag-Pd-Mg surface exhibited a remarkably low contact resistance. However, for the oxide film on Ag-Pd-Cr, no improvement of the contact resistance was observed. In this study, to clarify the cause of the low contact resistance for Ag-Pd-Mg, the effect of the doping with a third element on the composition and formation of the oxide film was analyzed using electron diffractometry, XPS and STM. As a result, Ag was found to be distributed on the outermost surface and inside the oxide film formed on Ag-Pd-Mg. However, Ag was not found on the surface of and inside the oxide film formed on Ag-Pd-Cr. Therefore, it was concluded that the presence of Ag on the surface of and inside the oxide film reduces the resistivity of the film.
Terutaka TAMAI Masahiro YAMAKAWA Ichiro TAKANO
Contact lubricants have been used in electric contacts such as connectors. Contact failures for down size of connector contacts with low contact force and cost down of gold plated are a serious problem to be solved. One solution is the application of lubricants to the contacts. Particularly these contacts are exposed to elevated temperature under reflow treatment in assembling processes. It is an important subject should be clarified that the deterioration phenomenon of increases in contact resistance properties under the reflow. This degradation should be induced by two causes. Namely, one is a surface contamination due to oxidation of diffused small amount of additives through gold plated layer. The other is decomposition of the coated lubricants. In this study, first of all, degradation of contact resistance properties were measured, and change of images of STM for exposure time of high temperature were observed. To clarify more in detail this degradation of the contact resistance, for both clean gold plated surface and heated clean surface were examined by using XPS and AES analysis. As results, contact resistance properties of clean surface were found to degrade for exposure at the elevated temperature. This degradation was found due to oxidation of base metal nickel and cobalt additive to gold plated surface. However, influence of the contact lubrication on the degradation of contact resistance was not recognized. The change of composition of an olefin lubricant was discussed by using STM images. Moreover, growth of oxide film on the clean surface was found as cubic law by using an ellipsometry.