In order to construct optical access networks economically for fiber to the home (FTTH), it is important to reduce the cost of optical fiber cable installation. Optical fiber and cable costs have been reduced over the past ten years, however there have been few reports describing installation cost reduction. In this paper, we describe the design of high-density optical fiber cable that reduces the required installation time. To achieve this we have reduced the optical fiber cable weight and the friction coefficient of the cable sheath. We reduced the cable weight by using polyethylene foam and a non-metallic tensile strength member made of a new material, PBO. These two approaches reduce the cable weight by a total of about 30%. We also added a lubricant to the polyethylene sheath of this cable and this reduced the pulling force required for the additional cable by 30%-50%.

The history of optical fiber and optical transmission technologies has been described in many publications. However, the history of other technologies designed to support the physical layer of optical transmission has not been described in much detail. I would like to highlight those technologies in addition to optical fibers. Therefore, this paper describes the history of the development of optical fiber related technologies such as fusion splicers, optical fiber connectors, ribbon fiber, and passive components based on changes in optical fibers and optical fiber cables. Moreover, I describe technologies designed to support multi-core fibers such as fan-in/fan-out devices.

We propose and demonstrate a new type of field installable optical connector that enables us to realize physical contact connection without polishing the fiber endface by using a sharpened fiber endface and the compression force of buckled fiber. We confirmed that all the assembled connectors achieved physical contact connection without the fiber endface being polished, and provided good optical performance with a low insertion loss of 0.08 dB and a high return loss of over 49 dB.

High-count cable using optical fiber ribbon, is useful for reducing the construction time of optical fiber cable networks. In addition, if the cable is maintenance-free, the network maintenance cost can be reduced. Therefore, we developed a high-count, maintenance-free cable. First, we studied high-density cable packaging using optical fiber ribbon. Next, we solved the problem of loss increase caused by hydrogen generation, and frozen water. Then we developed 1000-fiber water blocking cable composed of water-blocking tapes, an aluminum tape with plastic coating and a surface treated tensile member. Finally, we tested the developed cable and confirmed that it satisfies the requirements for conventional cables.

Fiber loss fluctuations due to manual handling are sometimes inevitable when it comes to touching cable connection points during maintenance and operational activities. These fluctuations cause momentary input optical power changes and give raise to bit errors in receivers. This phenomenon is a serious problem for fiber optic subscriber systems in which cable construction and maintenance frequently take place. Measures to counter this degradation have to be considered to realize stable transmission characteristics. As a result of this consideration, the loss fluctuation tolerance of digital optical receivers has been investigated for fiber optic subscriber transmission systems. From the viewpoint of design and adjustment, the most effective method to solve the fluctuation problem is to adopt d.c. balanced transmission line coding. A receiver having an optimum low cutoff frequency for this type of coding performs well against fiber loss fluctuations without adjustment for special operational conditions.

We study the most appropriate network architecture for constructing FTTH (Fiber To The Home) networks. We conclude that the Single Star network is the most advantageous for supporting the various services required by subscribers who use broadband signal such as B-ISDN (Broadband-Integrated Services Digital Network). We also study high fiber count cable and low-loss connector which are needed for this network and clarify their requirements. We also show the cable structure, connector structure and connection loss reduction method, which satisfy these requirements. We describe a 4,000-fiber cable with a new structure, a 1,000-fiber one-touch connector, a 40-fiber unit connector and TEC-fiber (Thermally-diffused Expanded Core fiber) which reduces connection loss.

To construct a Fiber-To-The-Home network, high count optical fiber cables are needed. The requirements for these cables are small diameter, light weight, and high capacity. We studied the cable structures for ribbon fiber, which are useful for quick splicing. We calculated the diameter of three types of cables: a slotted rod cable, a loose tube cable and a newly developed U-groove cable. When the same ribbons are cabled with the same clearance, the cross sectional area of the U-groove cablet is about 27% less than that of the other two cables. No problems with the manufactured 1500-fiber U-groove unit cable are detected by the conventional cable testing.

We describe a new water sensing system for optical fiber cable networks. This system consists of optical fibers, water sensors and an OTDR (Optical Time Domain Reflectometer). The water sensor contains material which swells on contact with water and bends the optical fiber. The OTDR monitors the optical loss increase caused by this fiber bending and determines its location. In this system it is very important to determine the loss increase caused by the water sensor in terms of the OTDR performance. Therefore, we clarified the relationship between the water sensor structure and the increase in loss. Based on this study, we fabricated a sensor which causes a 5dB loss increase. The measured value is very close to the calculated value.

The rapid spread of the Internet has led to the construction of broadband networks and the steady installation of optical fiber to the home. The air blowing cable system makes it possible to construct optical fiber networks efficiently and economically when the service demand is unpredictable. We have installed this system for intra-building applications. In this paper, we report ways of applying the air blowing system to aerial distribution using access networks. We showed that certain problems must be overcome before the system can be used for aerial applications. We describe these problems, which include those related to installation distance and environmental conditions and also the system components. In particular, the characteristics at high temperature were degraded because of a reduction in the flux. However, we were able to improve these characteristics by adopting the flexibility of the optical fiber unit.

High density and small diameter optical fiber cables are required in order to construct "Fiber To The Home (FTTH)" to support multi media services economically. By reducing the cable diameter and weight, it will be possible to install longer lengths of cable and use conduits more effectively. Moreover, the development of low loss multifiber connectors and joint boxes will reduce the joining time. It is expected that the achievement of the above will lead to reductions in installation and joining costs. This paper describes the design and performance of 1000-fiber single slotted core cable. Its diameter is 30 mm compared to 40 mm for currently used multi slotted core cable, and its weight is 0.85 kg/m compared to 1.4 kg/m. The reduced cable outer diameter and weight allow us to increase both the installed length from 1 to 2 km (pre-connectorized) and the maximum fiber count from 1000 to 1600 for multiple installation in a conduit. We also describe low loss 4, and 8 mechanically transferable (MT) connectors, a pulling head and a joint box. The average connection loss of those connectors is reduced from 0.35 to 0.2 dB. The cable joining time was greatly reduced from 9 to 4.5 hours by using 5 stacks of multi fiber connectors and newly developed pulling heads and a joint boxes. Finally, we describe field test results for 1000-fiber pre-connectorized cable. In field tests, this preconnectorized cable is sufficiently stable with present installation methods. These results will lead to reductions in installation and joining costs. The 1000-fiber pre-connectorized single slotted core cable is promising with regard to upgrading the access network towards FTTH.