This paper presents an analysis-based design method for designing the class-Φ22 wireless power transfer (WPT) system, taking its subsystems as a whole into account. By using the proposed design method, it is possible to derive accurate design values which can make sure the class-E Zero-Voltage-Switching/Zero-Derivative-Switching (ZVS/ZDS) to obtain without applying any tuning processes. Additionally, it is possible to take the effects of the switch on resistance, diode forward voltage drop, and equivalent series resistances (ESRs) of all passive elements on the system operations into account. Furthermore, design curves for a wide range of parameters are developed and organized as basic data for various applications. The validities of the proposed design procedure and derived design curves are confirmed by LTspice simulation and circuit experiment. In the experimental measurements, the class-Φ22 WPT system achieves 78.8% power-transmission efficiency at 6.78MHz operating frequency and 7.96W output power. Additionally, the results obtained from the LTspice simulation and laboratory experiment show quantitative agreements with the analytical predictions, which indicates the accuracy and validity of the proposed analytical method and design curves given in this paper.

There are continuous and strong demands for the DC-DC converter to reduce the size of passive components and increase the system power density. Advances in CMOS processes and GaN FETs enabled the switching frequency of DC-DC converters to be beyond 10MHz. The advancements of 3-D integrated magnetics will further reduce the footprint. In this paper, the overview of beyond-10MHz DC-DC converters will be provided first, and our recent achievements are introduced focusing on 3D-integration of Fe-based metal composite magnetic core inductor, and GaN FET control designs.