Aiming at the problem of the deterioration of the contact performance caused by the wear debris generated during the fretting wear of the electrical connector, low-frequency fretting wear experiments were carried out on the contacts of electrical connectors, the accumulation and distribution of the wear debris were detected by the electrical capacitance tomography technology; the influence of fretting cycles, vibration direction, vibration frequency and vibration amplitude on the accumulation and distribution of wear debris were analyzed; the correlation between characteristic value of wear debris and contact resistance value was studied, and a performance degradation model based on the accumulation and distribution of wear debris was built. The results show that fretting wear and performance degradation are the most serious in axial vibration; the characteristic value of wear debris and contact resistance are positively correlated with the fretting cycles, vibration frequency and vibration amplitude; there is a strong correlation between the sum of characteristic value of wear debris and the contact resistance value; the prediction error of ABC-SVR model of fretting wear performance degradation of electrical connectors constructed by the characteristic value of wear debris is less than 6%. Therefore, the characteristic value of wear debris in contact subareas can quantitatively describe the degree of fretting wear and the process of performance degradation.

An electrical capacitance tomography (ECT) method was used to detect fretting wear behavior of electrical connectors. The specimens used in this study were contacts of type-M round two-pin electrical connectors. The experiments consisted of running a series of vibration tests at each frequency combined with one g levels. During each test run, the measured capacitance per pair of electrodes was monitored as a performance characteristic, which is induced by the wear debris generated by the fretting wear of electrical connectors. The fretted surface is examined using scanning electron microscopy (SEM) and energy dispersive spectrometer (EDS) analysis to assess the surface profile, extent of fretting damage and elemental distribution across the contact zone and then compared to the capacitance values. The results exhibit that with the increase of the fretting cycles or the vibration frequency, the characteristic value of the wear debris between the contacts of electrical connector gradually increases and the wear is more serious. Measured capacitance values are consistent with SEM and EDS analysis.

Electrical capacitance tomography (ECT) is used to obtain information about the distribution of a mixture of dielectric materials inside a vessel or pipe. ECT has several advantages over other reconstruction algorithms and has found many applications in the industrial fields. However, there are some difficulties with image reconstruction in ECT: The relationship between the permittivity distribution and measured capacitance is nonlinear. And inverse problem is ill-posed so that the inverse solution is sensitive to measurement error. To cope with these difficulties iterative image reconstruction algorithms have been developed. In general, the iterative reconstruction algorithms in ECT have comparatively good-quality in reconstructed images but result in intensive computational burden. This paper presents the iterative image reconstruction algorithm for ECT that can enhance the speed of image reconstruction without degradation in the quality of reconstructed image. The main contribution of the proposed algorithm is new weighting matrices, which are obtained by the interpolation of the grouped electrical field centre lines (EFCLs). Extensive simulation results have demonstrated that proposed algorithm provides improved reconstruction performance in terms of computational time and image quality.