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Observed results of arc discharges generated between the brush and commutator are reported. The motion of the arc discharges was observed by a high-speed camera. The brush and commutator were installed to an experimental device that simulated the rotational motion of a real DC motor. The aim of this paper is to investigate the occurring position, dimensions, and moving characteristics of the arc discharges by means of high-speed imaging. Time evolutions of the arc voltage and current were measured, simultaneously. The arc discharges were generated when an inductive circuit was interrupted. Circuit current before interruption was 4A. The metal graphite or graphite brush and a copper commutator were used. Following results were obtained. The arc discharge was dragged on the brush surface and the arc discharge was sticking to the side surface of the commutator. The positions of the arc spots were on the end of the commutator and the center of the brush in rotational direction. The dimensions of the arc discharge were about 0.2 mm in length and about 0.3 mm in width. The averaged arc voltage during arc duration became higher and the light emission from the arc discharge became brighter, as the copper content of the cathode decreased.
Dependences of arc duration D and contact gap at arc extinction d on contact opening speed v are studied for break arcs generated in a 48VDC resistive circuit at constant contact opening speeds. The opening speed v is varied over a wide range from 0.05 to 0.5m/s. Circuit current while electrical contacts are closed I0 is varied to 10A, 20A, 50A, 100A, 200A, and 300A. The following results were obtained. For each current I0, the arc duration D decreased with increasing contact opening speed v. However, the D at I0=300A was shorter than that at I0=200A. On the other hand, the contact gap at arc extinction d tended to increase with increasing the I0. However, the d at I0=300A was shorter than that at I0=200A. The d was almost constant with increasing the v for each current I0 when the I0 was lower than 200A. However, the d became shorter when the v was slower at I0=200A and 300A. At the v=0.05m/s, for example, the d at I0=300A was shorter than that at I0=100A. To explain the cause of the results of the d, in addition, arc length just before extinction L were analyzed. The L tended to increase with increasing current I0. The L was almost constant with increasing the v when the I0 was lower than 200A. However, when I0=200A and 300A, the L tended to become longer when the v was slower. The characteristics of the d will be discussed using the analyzed results of the L and motion of break arcs. At higher currents at I0=200A and 300A, the shorter d at the slowest v was caused by wide motion of the arc spots on contact surfaces and larger deformation of break arcs.
Kenshi HAMAMOTO Junya SEKIKAWA
Break arcs are generated in a 48VDC resistive circuit. Circuit current I0 when electrical contacts are closed is changed from 50A to 300A. The break arcs are observed by a high-speed camera with appropriate settings of exposure from horizontal direction. Length of the break arcs L is measured from images of the break arcs. Time evolutions of the length L and gap voltage Vg are investigated. The following results are obtained. By appropriate settings of the high-speed camera, the time evolution of the length L is obtained from just after ignition to before arc extinction. Tendency of increase of the length L is similar to that of increase of the voltage Vg for each current I0.
Haruki MIYAGAWA Junya SEKIKAWA
Arc runners are fixed on silver electrical contacts. Break arcs are generated between the contacts in a 450VDC circuit. Break arcs are magnetically blown-out and air is blown to the break arcs. The air flow was not used to our previous reports with runners. Circuit current when contacts are closed is 10A. Flow rate of air Q is changed from 1 to 10L/min. Supply voltage E is changed from 200V to 450V. The following results are shown. Arc duration D tends to decrease with increasing flow rate Q. The number of reignitions N increases with increasing supply voltage E for each flow rate Q. The number of reignitions is the least when the flow rate Q is 2L/min.
Break arcs are rotated with a radial magnetic field formed by a permanent magnet embedded in a fixed contact. The break arcs are generated in a 48VDC resistive circuit. The circuit current is 10A when the contacts are closed. The polarity of the fixed contact in which the magnet is embedded is changed. The rotational radius and the difference of position between the cathode and anode spots are investigated. The following results are obtained. The cathode spot is moved more easily than the anode spot by the radial magnetic field. The rotational radius of the break arcs is affected by the Lorentz force that is caused by the circumferential component of the arc current and the axial component of the magnetic field. The circumferential component of the arc current is caused by the difference of the positions of the rotating cathode and anode spots.
Naoki NOGAMI Akira HIRABAYASHI Takashi IJIRI Jeremy WHITE
In this paper, we propose an algorithm that enhances the number of pixels for high-speed imaging. High-speed cameras have a principle problem that the number of pixels reduces when the number of frames per second (fps) increases. To enhance the number of pixels, we suppose an optical structure that block-randomly selects some percent of pixels in an image. Then, we need to reconstruct the entire image. For this, a state-of-the-art method takes three-dimensional reconstruction strategy, which requires a heavy computational cost in terms of time. To reduce the cost, the proposed method reconstructs the entire image frame-by-frame using a new cost function exploiting two types of sparsity. One is within each frame and the other is induced from the similarity between adjacent frames. The latter further means not only in the image domain, but also in a sparsifying transformed domain. Since the cost function we define is convex, we can find the optimal solution using a convex optimization technique with small computational cost. We conducted simulations using grayscale image sequences. The results show that the proposed method produces a sequence, mostly the same quality as the state-of-the-art method, with dramatically less computational time.
Break arcs are rotated with the radial magnetic field formed by a magnet embedded in a fixed cathode contact. The break arcs are generated in a 48VDC resistive circuit. The circuit current when the contacts are closed is 10A. The depth of the magnet varies from 1mm to 4mm to change the strength of the radial magnetic field for rotating break arcs. Images of break arcs are taken by two high-speed cameras from two directions and the rotational motion of the break arcs is observed. The rotational period of rotational motion of the break arcs is investigated. The following results are obtained. The break arcs rotate clockwise on the cathode surface seen from anode side. This rotation direction conforms to the direction of the Lorentz force that affects to the break arcs with the radial magnetic field. The rotational period gradually decreases during break operation. When the depth of magnet is larger, the rotational period becomes longer.
Haruki MIYAGAWA Junya SEKIKAWA
Copper arc runners are fixed on silver electrical contacts. Break arcs are generated between the contacts in a DC resistive circuit. Circuit current when contacts are closed is 10A. Supply voltage is changed from 200V to 450V. The following results are shown. Cathode spots stay on the cathode surface but anode spots run on the runner when the supply voltage is 250V and over. In cases of the supply voltage is greater than 250V, the break arcs run on the runner when the arcs are successfully extinguished, and stays on the runner in cases of the failure of arc extinction. The arc lengths just before arc extinction with or without the runners are also investigated. The arc lengths are the same with or without the runners for each supply voltage.
Masato NAKAMURA Junya SEKIKAWA
Break arcs are generated in a DC48V and 12A resistive circuit. Silver electrical contacts are separated at constant opening speed. The cathode contact surface is irradiated by a blue LED. The center wavelength of the emission of the LED is 470nm. There is no spectral line of the light emitted from the break arcs. Only the images of contact surface are observed by a high-speed camera and an optical band pass filter. Another high-speed camera observes only the images of the break arc. Time evolutions of the cathode surface morphology being eroded by the break arcs and the motion of the break arcs are observed with these cameras, simultaneously. The images of the cathode surface are investigated by the image analysis technique. The results show that the moments when the expanded regions on the cathode surface are formed during the occurrence of the break arcs. In addition, it is shown that the expanded regions are not contacted directly to the cathode roots of the break arcs.
Hitoshi ONO Junya SEKIKAWA Takayoshi KUBONO
Silver electrical contacts are separated at constant speed and break arcs are generated in a DC100 V–450 V/10 A resistive circuit. The transverse magnetic field of a permanent magnet is applied to the break arcs. Dependences of the arc duration, arc dwell time and arc lengthening time on the strength of the magnetic field and supply voltage are investigated. The characteristics of the re-ignition of the break arc are also discussed. Following results are shown. The arc duration D is increased due to the increase of the arc lengthening time tm when the supply voltage E is increased for each magnetic flux density Bx, because the arc dwell time ts is almost constant. The arc duration D is increased due to the increase of both of the arc lengthening time tm and the arc dwell time ts when the magnetic flux density Bx is decreased. The arc lengthening time tended to become long when the re-ignition of the break arc is occurred. The lengthening time tends to become longer when the duration tm1 from the start of the arc lengthening to the start of the re-ignition is increased. Re-ignitions occurred frequently when the magnetic flux density of the transverse magnetic field is increased and the supply voltage is increased.
Naoya TAKESHITA Junya SEKIKAWA Takayoshi KUBONO
Break arcs are rotated by the radial magnetic field formed by a magnet embedded in the pipe-shaped cathode. The arcs are generated in switching a DC42 V resistive circuit. The closed contact current varies from 5 A to 21 A. The curvature of the anode surface is varied to study the dependence of the arc length and the positions of the break arcs in the contact gap. The following results are obtained: (i) as current decreases, there is more difference in arc duration among different curvatures; (ii) as current decreases, the arc duration decreases with decrease of the radius of curvature; (iii) in each contact curvature, the anode spots region is located nearer to the center axis than the cathode spots region; (iv) the arc length just before arc extinction is independent of the curvature of the contacts.
Naoya TAKESHITA Junya SEKIKAWA Takayoshi KUBONO
Break arcs are rotated with the radial magnetic field formed by a magnet embedded in the fixed contact. They are generated in a DC42 V resistive circuit. The circuit current when the contacts are closed varies from 5 A to 21 A. The strength of a radial magnetic field for rotating break arcs changes. Arc duration is investigated. Then rotational frequency, arc length and Lorentz force when the periodic rotation of break arcs starts are analyzed to investigate the conditions required to rotate break arcs. The following results are obtained. The arc length L when the rotational motion of the break arc starts is almost constant at a constant magnetic flux density with an increase in circuit current. The arc length L decreases with an increase in the magnetic flux density of the radial magnetic field. The rotational motion of break arcs starts when the arc length L reaches a certain value determined by magnetic flux density. Rotational frequency and Lorentz force increase linearly with an increase in circuit current.
Tomohiro ATSUMI Junya SEKIKAWA Takayoshi KUBONO
Break arcs are generated between pure silver electrical contacts in a DC high-voltage resistive circuit. The break arc is driven by the external magnetic field of a permanent magnet from horizontal direction of contacts. Electrical contacts are separated at constant opening speed at 75 mm/s. The maximum supply voltage is 300 V. The maximum circuit current when electrical contacts are closed is 20 A. The maximum output power of the supply is limited to 6.0 kW. The gap between the contacts and the magnet is defined as x. The gap is varied from 2.5 mm to 10.0 mm to change the magnetic flux density that affects the break arc. The break arc is observed with a high-speed camera. The effect of the magnetic field on the arc duration was examined. As a result, break arcs are successfully extinguished by the transverse magnetic field when the gap x is 2.5 mm. Then the length of the break arc just before lengthening of the break arc L and the Lorentz force that affects the break arc F are examined. The length L was almost constant for each gap x and independent of the circuit current I and the Lorentz force F. The break arc is driven by the magnetic field when the arc length reached a certain length that was determined by the strength of the magnetic flux density.
Junya SEKIKAWA Takayoshi KUBONO
Break arcs are generated between silver electrical contacts in a DC 42 V-10 A resistive circuit. Break arcs are driven by the radial magnetic field. The magnetic field is formed between the electrical contacts with a permanent magnet embedded in the cathode. The arc motion is taken with a high-speed camera and contact surfaces are observed after break operations. Experimental results with the magnet are compared with those without the magnet to confirm the effect of the embedded magnet. For break operations with the magnet following results are shown. Break arcs are rotationally driven by the radial magnetic field in the direction according to Lorentz force. The shortening effect of the arc duration is confirmed. The traces of the arc spots on the contact surfaces are ring-shaped, wide and uniform. This result shows the prevention effect of local erosion of electrical contacts. The rotational frequency of the break arc depends on the Lorentz force with the radial magnetic field.
Junya SEKIKAWA Takayoshi KUBONO
Motion of break arcs driven by external magnetic field is observed using a high-speed camera. The magnetic field is applied with a permanent magnet. Experimental circuit is DC42 V-10 A resistive circuit. Material of electrical contacts is silver. Following results are shown. The break arcs are driven in the direction according to Lorentz force. The arc duration decreases with decrease of the distance between the electrical contacts and the magnet. When the external magnetic-flux density at the position of the break arc is lower than a certain value, the effect of the magnetic field to drive the break arc becomes ineffective to shorten the arc duration. The result is explained with a relationship between the motion of break arc and the distribution of the external magnetic field.
Junya SEKIKAWA Takumi SUGIO Takayoshi KUBONO
Break arcs are generated in a DC 42 V-10 A resistive circuit. The contact material is Ag or Ag/ZnO. The number of break operations is two hundreds for each contact material. The motion of break arcs is observed with a high-speed camera. Relationship between the dependence of arc duration on the number of operations and the motion of arc spots is investigated. The following results are shown. For Ag contacts the arc duration is almost constant independent to the number of break operations. For Ag/ZnO contacts, on the other hand, the arc duration changes irregularly to short (59 ms) or long (69 ms) arc-duration after 30th break operation. The moving range of arc spots on contact surfaces is broad for the case of short arc-duration and is narrow for the case of long arc-duration. The cause of the results for Ag/ZnO contacts is considered that the difference of the boiling points of Ag and ZnO leads to the porous structure on the contact surface.
Junya SEKIKAWA Takayoshi KUBONO
Breaking arcs occurring between silver electrical contacts are observed in DC42 V resistive circuit using a high-speed camera. The motion and current densities of the cathode and anode spot regions are investigated for different interrupt currents (I=7 A, 10 A and 14 A). Results indicate that the arc length at which the motion of arc spots becomes stable depends on the interrupt current, and the current densities of the cathode spot region are almost constant immediately before arc extinction for each interrupt current.
Junya SEKIKAWA Tetsuya KITAJIMA Takayoshi ENDO Takayoshi KUBONO
The motion of arc spots of breaking arc is investigated for Ag electrical contacts in DC 42 V/10 A resistive circuit using a high-speed camera. Also, the eroded contact surfaces are observed with a microscope after each breaking operation. As results, some kinds of different films and eroded regions are distinguished. Diameters of these regions are corresponding to the widths of the cathode and anode spot regions that are obtained by using the high-speed camera. It is found that the films and eroded regions on the electrical contacts are generated at different stages of the breaking arc.
Takayoshi ENDO Junya SEKIKAWA Takayoshi KUBONO
In each contact material (Ag, Cu, Ni, and Fe), the breaking arcs occurring between an electrical contact pair in a resistive circuit of DC42 V/10.5 A were observed with a high-speed camera (1000 frames/s). Arc voltage and arc current were also measured simultaneously. By analyzing cathode and anode bright spots in the photographs, the positions of cathode and anode bright spots on contact surfaces were plotted on the graph. As a result, cathode and anode bright spots were found to express the characteristic motion in each material. Moreover, by comparing those results with the photograph of contact surface after all operations.
Junya SEKIKAWA Takayoshi KUBONO
Breaking arcs occurring between Ag or Cu electrical contact pairs in DC 56 V/7 A resistive circuit are observed with a high-speed camera (1000 frames/s). As a result, the increase of brightness of the arc-emitted light synchronizes with the increase of arc current in the latter half of arc duration. For the case of Ag contacts, the brightness increases in entire region of the breaking arc with sudden increase of the arc current. On the other hand, the increase of the intensity for Cu contacts occurs in not only entire discharge region but also anode spot region significantly.