A new type of algorithm for predicting the mechanical faults of a vacuum circuit breaker (VCB) based on an artificial neural network (ANN) is proposed in this paper. There are two types of mechanical faults in a VCB: operation mechanism faults and tripping circuit faults. An angle displacement sensor is used to measure the main axle angle displacement which reflects the displacement of the moving contact, to obtain the state of the operation mechanism in the VCB, while a Hall current sensor is used to measure the trip coil current, which reflects the operation state of the tripping circuit. Then an ANN prediction algorithm based on a sliding time window is proposed in this paper and successfully used to predict mechanical faults in a VCB. The research results in this paper provide a theoretical basis for the realization of online monitoring and fault diagnosis of a VCB.

Using the Vibration signatures obtained during the operations as the original data, a mechanical condition monitoring method for vacuum circuit breaker is developed in this paper. The method combined the time-frequency analysis and the condition recognition based on artificial neural network. During preprocessing, the vibration signature was decomposed into individual frequency bands using the arithmetic of wavelet packets. The signal energy in the main frequency bands was used to form the condition feature vector, which was input to the artificial neural network for condition recognition. By introducing the parameter of approximation degree, a new recognition arithmetic based on Radial Basis Function was constructed. This approach could not only distinguish these conditions that belong to different known condition modes but also distinguish new condition modes.