Using the transient current switch circuit in parallel with the energizing switching contacts for timely control of breaking operation, the increase of contact voltage is suppressed at the last stage of the breaking of electric contacts. Breaking contact voltage Vc and current Ic of electromagnetic relays with Ag contacting electrodes were measured with 12.5-50 V and 0.1-20 A for two hinge springs (Spring constants; 2 N/mm and 0.2 N/mm). The current-decreasing process was clearly measured at the melting voltage Um. After Vc=Um, the breaking time of contact current did not depend on mechanical motion controlled by the two hinge springs and energizing power-supply voltage, but depended on the contact current. The residue of melt electrode was observed optically as a white fusion spot, with radius depending on the energizing current.

Using the transient current switch circuit in parallel with the energizing contacts, the slow decay of the contact current due to thermal fusion of metal was observed just after the contact voltage exceeded the melting contact voltage Um. At that time, the contact voltage was higher than the boiling contact voltage Ub. These results contradict Holm's θ theory. A new melting model of breaking mechanical contact is proposed. The area surrounding a cluster of contacting a-spots melts, the melt metal diffuses, and the contact spot thermally shrinks. Including the metal phase transition from solid to liquid, the increase of contact resistance is introduced to the electric circuit analysis. The numerical analysis agrees qualitatively with measured V-I characteristics.

VI time responses of a conventional electromagnetic relay during breaking contact operations were measured. In a conventional switching circuit, unstable contact resistance, irregular bouncing, and poor reproducibility were confirmed. Using a transient current switch circuit and two sharpened contact electrodes, bouncing during a breaking operation was suppressed, and unstable contact resistance changes and reproducibility of breaking operation were also improved.

We proposed a method for suppressing arc ignition in mechanical contact devices using a transient current switch and a capacitor. We applied the method to conventional reed switches. For the electric circuit analysis, we clarified the momentary voltage-current characteristics at breaking operation of reed switches by FEM analysis. We could also estimate the capacitance of the contact electrodes at the metal bridge rupture by FEM analysis, and would derive the non-arcing condition using SPICE simulation. The suitable capacitor value in the transient current circuit for arc ignition suppression would be depend on the load impedance, the power supply, the time depending contact resistance R(t)s, the contact capacitance, and the minimum arc voltage and current.

We propose a new electric contact device for arc discharge suppression. The functions of conventional electric contacts are categorized into energizing switch contacts and transient current switch contacts. A capacitor is connected in series to a transient current switch. Suppression of power consumption and arc discharge at breaking contacts are proposed, experimentally measured, and theoretically analyzed. The transient V-I characteristics at breaking contacts are controlled by the transient current switch and the capacitor. The transient responses at contacts were numerically derived by SPICE, and the energizing switch contacts voltage could be controlled to less than the minimum arc voltage. Using 2 conventional relays, no arc ignition at breaking contacts was confirmed for 50 V/25 A.