Various types of optical connector with a precise alignment mechanism and long-term reliability have been researched, developed and improved during about 30 years since practical optical communication systems were first introduced in Japan in 1981. The main issues related to optical fiber connector development changed from performance improvement to miniaturization, cost reduction and ease of field assembly when optical communication systems expanded from optical trunk networks to optical access networks. Various different key technologies for optical connectors have been developed to meet these requirements, and a large number of optical connectors are currently being used for the flexible and efficient construction, maintenance and operation of optical access networks. This paper describes the structure, features, and basic technologies of the optical connectors employed in optical access networks in Japan and their standardization and future prospects.

Tin and its alloys have been applied for the plating of electrical contacts for low electrical power conditions. In particular, tin-plated contacts are widely used as connector contacts in automotive applications and as make-break contacts in keyboard switches. In the relationship between contact resistance (R) and contact load (W) for both solid and plated tin, singularities have been found. Previously established and well known theories on the deformation of contact interfaces cannot explain these singularities. In this study, to clarify these singularities, and to obtain a contact model explaining this phenomenon, contact traces for contact load were examined by SEM and STM. The obtained microscopic images indicated piling-up at the periphery of the contact area for both solid and plated tin. In this case the contact configuration comprised a platinum probe with a hemispherical tip surface and a flat tin surface for both solid and plated. When the probe was loaded, this tip of the probe sank into the soft tin surface owing to its lower hardness. In case of solid tin, the sinking of the probe surface into the tin surface causes piling-up around the periphery of the contact trace. In this deformation process, since the periphery of the indentation of the indented contact area severely slid against the surface of the platinum probe while applying a contact load, the contact resistance rapidly decreased with load. In this case, the center portion of the true contact area was not affected mechanically; thus, the surface film on the bottom portion of the deformed of the flat surface did not break down mechanically. On the other hand, in the case of a tin plated surface, similar piling up occurred; however, it was accompanied by scattering and separation of tin crystal grains from the surface. As a result of this process, a decrease in contact resistance similar to that for the solid tin occurred. Since the piling-up of the contact surface is a very important process in the application of connectors, the above-mentioned unusual characteristics were clarified in this study.

Optimum conditions of the laser power P and the scan speed V were investigated experimentally so as to burn and remove the jacket of a 4-fiber ribbon completely by a system with a CO2 laser. It has been clarified that the optimum region can be given by 3 lines, which represent 2 lower limits of the laser power, depending on the scan speed, and an upper limit of the laser power to avoid soot from remaining on the fibers at high laser power region. The optimum conditions enable us to remove the jacket effectively by the system to provide excess-fiber-free compact packaging of optical components.

A novel fiber jacket removing system by a CO2 laser has been proposed to realize compact packaging of optical components. It has been clarified experimentally that excess-fiber-free MT connectorization is possible for 4-fiber ribbon.

Due to the recent increase in electronic devices mounted on automobiles, a large number of connectors, especially low-cost tin plated connectors are being used. As a result, their contact reliability has become problematic. Furthermore, for the connectors which are subjected to fretting wear caused by heat cycle and vibrations, the contact resistance increases because of wear of tin and deposition of oxides, which generates problems of poor contact. This study is intended to analyze the change in contact resistance of tin plated connectors from the start of fretting wear to the end of their lifetime from the viewpoint of practical reliability, and to observe the trace and the characteristics of fretting wear microscopically. This study found that wear and oxidation of tin plated connectors start immediately with fretting wear, and thus accumulation of abrasion powder on fretting areas causes connectors to reach to the end of their useful lifetime quickly. Especially, it was demonstrated that amplitude of fretting has a considerable influence on a connector's lifetime. It is made clear that air-tightness, so-called "gas-tight" of tin in a fretting area influences fretting wear considerably.

At high signal frequencies (i.e. in the GHz range), a connector must be considered as part of an electromagnetic transmission line. At these frequencies, the impedance characteristics of the connector stemming from the distributed inductance and capacitance of pins and the associated wiring, must be carefully controlled; insertion losses must be minimized and undesirable coupling between non-neighboring pins giving rise to crosstalk must be avoided to achieve optimal signal transmission. This paper reviews fundamental issues associated with the performance optimization of multi-conductor connector structures for high speed signal transmission. The paper complements an earlier publication that reviewed the major factors affecting electrical contact resistance at high frequencies [1].

NEXT (Near End Crosstalk loss) and FEXT (Far End Crosstalk loss) of a high speed LAN connector are analyzed using a simple coupled line model and examined experimentally. "Crosstalk Chart" is also proposed, by which, the NEXT and FEXT can be easily read off from the mutual inductance and unbalanced capacitance between pair of lines. This approach is effective for Cat.5e [1] connectors. However, for Cat.6 [2], of which transmission bandwidth is widen to 250 MHz, some additional adjustments of path pattern on the jack and terminals PCB are required. In order to assist such the adjustments, a new simple measurement technique to grasp the complex crosstalk characteristics is proposed. Two examples are introduced. One is a conventional telephone rosette, which is enhanced to be co-usable for a Cat.5e LAN connector, where only its original circuit board is reengineered. Another is a Cat.6 connector of which PCB is modified from a conventional Cat.5e connector.

Field assembly of optical connectors is demanded because of the wide use of optical fiber in telecommunications systems. We propose a new assembling techniques that enable us to assemble connectors anywhere quickly and cost effectively. The key points are an adhesive technique and a polishing technique. In this report, we focus mainly on our a new polishing machine, which is suitable for optical connector ends machining on-site. The machine which is small and light weight can finish optical connector ends easily in a short time with enough low cost.

We have developed an optical connector assembly method that allows the rapid on-site installation of an optical connector. To simplify this on-site assembly process we fabricated built-in parts that enable us to install the optical connector using pre-assembled optical connector parts. Moreover, we have established an advanced method for applying a solidifying agent that adheres to the inner wall of a ferrule flange. With our assembly method, we can complete on-site optical connector installation, other than the polishing process, in two steps, namely bonding agent application and fiber insertion.

This paper describes a high-speed MT connector assembly method. This technique uses adhesive with a short hardening time, is highly reliable and does not require a polishing process, thus reducing the connector assembly time. First, we investigated an alpha-cyanoacrylate adhesive that hardens quickly and whose adhesive strength does not decrease under high humidity and high temperature conditions, thus ensuring its excellent reliability for outside use. In addition, we investigated variations in the position of the fiber endface on the ferrule endface with a view to obtaining a low insertion loss. Based on the results, we assembled an MT connector using our proposed high-speed assembly method. We confirmed that the assembly time could be reduced to less than 70% of the time required with the conventional method. MT connectors assembled using this technique have a low insertion loss and stable environmental characteristics.

Optical connectors for printed circuit board interfaces are required for the implementation of reliable high-density multi-fiber connection. We developed a 16-fiber fiber physical contact (FPC) connector with an MU connector coupling mechanism and a compact shutter to meet this requirement. In the FPC connector, two arrays of fibers are aligned in micro-holes without ferrules. A micro-hole array is a key component as regards the optical characteristics of the FPC connector. We developed a 16-ch micro-hole array composed of injection molded zirconia ceramics. The 16-fiber FPC connectors with a zirconia ceramic micro-hole array had an insertion loss of less than 0.3 dB with an average value of 0.07 dB and a return loss of over 45 dB. The optical characteristics remained stable in environmental and mechanical tests.

The increasing number of channels in dense wavelength division multiplexing (DWDM) systems has led to the need for wiring involving a large number of optical fibers in the system racks. We have developed a novel scalable optical fiber wiring system designed to realize as many as 10,000-fiber shuffled interconnections without fiber congestion. We propose a scheme for constructing a large-scale shuffler capable of permuting interconnected fibers that employs plural optical fiber sheets, and for arranging optical fibers without congestion in racks. We constructed a 16,384-fiber shuffler system with sixty-four 256-fiber shuffler sheets and 16-fiber fiber physical contact (FPC) connectors for a 128128 switch system with 1128 planar lightwave circuit (PLC) type thermo-optic switches (TOSW). Input here the part of summary.

Most of commercial websites provide customers with menu-driven navigation and keyword search. However, these inconvenient interfaces increase the number of mouse clicks and decrease customers' interest in surfing the websites. To resolve the problem, we propose an information retrieval assistant using a natural language interface in online sales domains. The information retrieval assistant has a client-server structure; a system connector and a NLP (natural language processing) server. The NLP server performs a linguistic analysis of users' queries with the help of coordinated NLP agents that are based on shallow NLP techniques. After receiving the results of the linguistic analysis from the NLP server, the system connector interacts with outer information provision systems such as conventional information retrieval systems and relational database management systems according to the analysis results. Owing to the client-server structure, we can easily add other information provision systems to the information retrieval assistant with trivial modifications of the NLP server. In addition, the information retrieval assistant guarantees fast responses because it uses shallow NLP techniques. In the preliminary experiment, as compared to the menu-driven system, we found that the information retrieval assistant could reduce the bothersome tasks such as menu selecting and mouse clicking because it provides a convenient natural language interface.

Plastic ferrules for single-mode (SM) MU-type simplified receptacles are fabricated with a precise injection-molding technique using a liquid crystalline polymer (LCP). The fabricated plastic ferrules exhibit an eccentricity of < 0.6 µm and outer diameter variation of 1 µm. MU-type simplified plugs incorporating the plastic ferrules have an average insertion loss of 0.13 dB and a return loss of > 46 dB. The plastic ferrules exhibit good resistance in 500-cycle mating tests, and in vibration and impact tests as well. The initial optical characteristics are maintained during a temperature and humidity cycling test and a heat-cycling test.

Optical connectors for printed circuit board interfaces are required for the implementation of high-density multi-fiber connection. We have developed a fiber physical contact (FPC) connector to meet this requirement. The FPC connector has to ensure reliability when bare fibers are used. Moreover, the FPC connector must employ an established coupling mechanism and provide higher density connection. To meet these requirements, we developed a 16-fiber FPC connector that utilizes the MU connector coupling mechanism and a shutter. We connect the 16 fibers in the housing of the duplex MU connector. We developed compact shutters that open only when they come into contact with each other. Moreover, the developed FPC connector enables us to clamp the fibers to a plug without adhesive. This structure can greatly boost the production yield. We confirmed that the developed FPC connector has an easy connection operation and good optical performance, and we verified that the shutters open properly.

Novel contact materials such as extrinsic conducting polymers can improve contact performance and enable device miniaturisation. This paper presents an investigation of conducting polymer materials used to minimise the effect of fretting slip at the contact interface of connector terminals. Initial experimental studies are presented and a mechanical model is used to describe the polymer interface slip and stick characteristics. For fretting to be minimised the polymer must be sufficiently elastic, with a high coefficient of friction with the contacting terminal, and a sufficient normal force to ensure no slip. Experimental studies of a polymer-tin interface are conducted to characterise contact resistance performance under fretting conditions. A resistance model of the polymer interface is developed.

Inside a connector an interface with low insertion force and contact resistance is required, utilizing low cost materials such as copper alloys surrounded by tin coating. Relating to the application, the operating parameters have a wide range of values of currents, forces and materials. In this paper, we present a new experimental method based on non-intrusive probing of the deflection of the spring terminal with a laser technique. The main feature is that the reflection of the Laser beam onto the spring allows the determination of the contact force of the lamella-spring inside the female part. The technique requires the following insertion parameters during the insertion stroke: contact deflection δ, which allows contact force Fc, insertion force Fi and contact resistance Rc. It was found that the insertion force has a maximum value which decreases to the stable value, and depends on the size and the material of the pin. However contact resistance decreases sharply when first inserting, and tends to stable values on completing the insertion process, which is less sensitive to the pin diameter. Furthermore the final value which is important for the connector characterization is related and discussed. Finally, discrepancies were observed between the experimental and calculated data with simple numerical models. More complex models are in progress, which should improve the convergence of the theoretical approach to experimental results and proceed to the optimization of the connector parameters.

This paper describes a dielectric phase shifter (DPS) using contact-less connector. As the main feature of this structure, an array of difference length strip conductor etched on a dielectric substrate placed on the microstrip patch resonators gives tightly coupling between input and output port. A sliding dielectric substrate provides phase shift for between input and output port. In this paper, the characteristics of DPS are calculated by finite difference time domain (FDTD) method, and are verified by experiments.

We developed a new MU-type fixed optical attenuator for 4.5 mm pitch packaging. We succeeded in miniaturizing the attenuator by adopting a design employing an MUJ plug. This fixed optical attenuator achieved a tensile strength of greater than 70 N, which is the same as that of a conventional fixed optical attenuator, and also exhibited good environmental and mechanical durability. The new fixed optical attenuator can be used in existing communication devices in which 4.5 mm pitch MU adaptors are already installed.

Various optical fiber connectors have been developed during the 20 years since optical fiber communications systems were first put into practical use. As the domain of optical fiber communication systems expanded from trunk lines to subscriber lines and customer premises the main focus changed from performance improvement to miniaturization and cost reduction. This paper describes the technical background, recent trends in standard optical connectors, and recent issues related to photonic connection technologies.