The authors have been interested in a Scanning Laser Microscope (SLM) and applied it to studies of contact phenomena. In particular, a digital SLM is being currently used, and confirmed to be a successful tool for investigating the contact phenomena. In this paper, the theory and mechanism of a digital SLM are briefly explained, and some actual data obtained with the digital SLM are presented for demonstrating its usefulness for studies of contact phenomena.

This paper presents a review of volumetric erosion studies applied to electrical contacts. The numerical methods presented are generic and could equally be applied to a number of areas where surfaces have been eroded or damaged. Equally there is no scale limitation of the surfaces to which the numerical methods can be applied. The paper starts with an introduction of the issues associated with the measurement of contact erosion, and then presents a summary of various hardware system for making 3D measurements of surfaces such as electrical contacts. This is followed by a review of the generic form fitting methods and also volume calculation methods. The paper concludes with a review of results taken from a test system for contact studies and from contact samples taken from commercial relays.

The former experimental results have already shown that it is oxide films formed on contact surface causing the contact resistance to degrade in dc. breaking arcs for Ag and Pd materials. In order to understand the detailed information about it, the experiments are performed to break dc. inductive load at 20 V, 0.5 A and 1.0 A in nitrogen gas with different oxygen concentrations. The contact surface morphology and surface contamination are evaluated by SEM and AES, respectively. The tested results demonstrate that, for Ag contact, the severe oxidation occurs with increasing oxygen concentration, and the critical value of oxygen concentration is found to be about 10% and 5% in 0.5 A and 1.0 A, respectively, above those values the contact resistance degrades due to the oxide films formed on the contact surface, especially on the anode surface. While, for Pd contacts, a remarkable contact resistance degradation is not found even at 1.0 A in oxigen. Evidence shows that the arc duration, in particular the gaseous phase arc duration affects the anode oxidation, which in turn causes the significant fluctuation of contact resistance.

The prediction of a relay contact's life is still very important for support and maintenance of the Crossbar Switching Systems. It was found through surveys and experiments that the protected shower arc is the main reason for switching-relay contact erosion at existing Crossbar Switching Systems, if the contacts were not heavily activated. If the contacts were heavily activated, a long sustained steady arc might occur and severely erode the contacts. This paper proposes an arch energy estimation method for the prediction of contact erosion using object-oriented simulation technology when a steady arc occurs at protected contacts. The arc energy is expressed in a simulation model through analysis, and the model was confirmed through experimentation. The simulation model was used for building block programs of an expert system to predict the life span of switching relays in the existing Crossbar Switching Systems.

In this paper, symbols and numerals in topographic maps are recognized by the multi-angled parallelism (MAP) matching method, and small dots and lines are extracted by the MAP operation method. These results are then combined to determine the value, position, and attributes of elevation marks. Also, we reconstruct three dimensional surfaces described by contours, which is difficult even for humans since the elevation symbols are sparse. In reconstruction of the surface, we define an energy function that enfores three constraints: smoothness, fit, and contour. This energy function is minimized by solving a large linear system of simultaneous equations. We describe experiments on 25,000:1 scale topographic maps of the Tsukuba area.

The erosion of contact metal, which determines the life of contacts in the telephone switching system, is proportional to the arc energy. The equations for arc voltage, arc current, arc duration time and number of arcs are expressed explicitly in terms of circuit parameters and contact properties, and the expression is derived for arc energy that accompanies a single operation of contact closure. Contact erosion is consistent with the calculated arc energy. The erosion rate at closure is estimated based on the measured contact-erosion volume and the calculated arc energy. Arc energy at contact closure becomes as large as that at contact break if the cable is long or the supply voltage is high. This expression in combination with the expression for contact break enabled us to perform contact life design, which is indispensable for maintenance administration of telephone switching systems.