High-Speed Protective Packaging of Fusion Splices Using an Internal Heat Source

Mitsutoshi HOSHINO, Norio MURATA

Summary :

Materials for a new reinforcement method using an internal heating technique have been developed experimentally for fusion splices. The method employs a protective package of a carbon-fiber composite and a hot-melt adhesive in a heat-shrinkable tube. The most appropriate heating current and heating time were determined from a consideration of the decomposition temperature of the adhesive (300) and the complete shrinking temperature (115) and the minimum welding temperature of Nylon 12 (about 180). The protective package can be installed in less than 30 seconds at a power of 10 W. Air bubbles which might cause microbending were completely eliminated by using Nylon 12 as the hot-melt adhesive, irradiated polyethylene as the heat-shrinkable tube and a carbon-fiber-composite electrical heating rod which also acted a tension member. The key for preparing the carbon-fiber composite was to remove its impurities. Under the condition of temperature difference larger than 40 deg. between the shrinking temperature of the heat-shrinkable tube and the melting temperature of the hot-melt adhesive. Nylon 12 and irradiated polyethylene were needed for the complete elimination of residual bubbles. By using Nylon 12 as the hot-melt adhesive, a reliable protective package could be achieved for a fusion spliced optical fiber with a low excess loss of less than 0.06 dB/splice between -60 and +70 and a high tensile strength of 3.9 kg.

• Publication: IEICE TRANSACTIONS on Communications Vol.E80-B No.9 pp.1321-1326
• Publication Date: 1997/09/25
• Category: Communication Cable and Wave Guides

Authors

Mitsutoshi HOSHINO
Norio MURATA

Keyword

protective package,  fusion splice,  internal heat,  hot-melt adhesive,  carbon-fiber composite