Rapid advances in semiconductor manufacturing technology have led to higher chip power densities, which places greater emphasis on packaging and temperature control during testing. For system-on-chips, peak power-based scheduling algorithms have been used to optimize tests under specified power constraints. However, imposing power constraints does not always solve the problem of overheating due to the non-uniform distribution of power across the chip. This paper presents a TAM/Wrapper co-design methodology for system-on-chips that ensures thermal safety while still optimizing the test schedule. The method combines a simplified thermal-cost model with a traditional bin-packing algorithm to minimize test time while satisfying temperature constraints. Furthermore, for temperature checking, thermal simulation is done using cycle-accurate power profiles for more realistic results. Experiments show that even a minimal sacrifice in test time can yield a considerable decrease in test temperature as well as the possibility of further lowering temperatures beyond those achieved using traditional power-based test scheduling.

We present a new technique for hierarchical intellectual property (IP) protection using partially-mergeable cores. The proposed core partitioning technique guarantees 100% protection of critical-IP, while simplifying test generation for the logic that is merged with the system. Since critical-IP is tested using BIST, the controllability and observability of internal lines in the core are enhanced, and test application time is reduced. Case studies using the ISIT-DLX and Picojava processor cores demonstrate the applicability of our technique.