Excessive IR-drop in capture mode during at-speed scan testing may cause timing errors for defect-free circuits, resulting in undue test yield loss. Previous solutions for achieving capture-power-safety adjust the switching activity around logic paths, especially long sensitized paths, in order to reduce the impact of IR-drop. However, those solutions ignore the impact of IR-drop on clock paths, namely test clock stretch; as a result, they cannot accurately achieve capture-power-safety. This paper proposes a novel scheme, called LP-CP-aware ATPG, for generating high-quality capture-power-safe at-speed scan test vectors by taking into consideration the switching activity around both logic and clock paths. This scheme features (1) LP-CP-aware path classification for characterizing long sensitized paths by considering the IR-drop impact on both logic and clock paths; (2) LP-CP-aware X-restoration for obtaining more effective X-bits by backtracing from both logic and clock paths; (3) LP-CP-aware X-filling for using different strategies according to the positions of X-bits in test cubes. Experimental results on large benchmark circuits demonstrate the advantages of LP-CP-aware ATPG, which can more accurately achieve capture-power-safety without significant test vector count inflation and test quality loss.

Loading test vectors and unloading test responses in shift mode during scan testing cause many scan flip-flops to switch simultaneously. The resulting shift switching activity around scan flip-flops can cause excessive local IR-drop that can change the states of some scan flip-flops, leading to test data corruption. A common approach solving this problem is partial-shift, in which multiple scan chains are formed and only one group of the scan chains is shifted at a time. However, previous methods based on this approach use random grouping, which may reduce global shift switching activity, but may not be optimized to reduce local shift switching activity, resulting in remaining high risk of test data corruption even when partial-shift is applied. This paper proposes novel algorithms (one optimal and one heuristic) to group scan chains, focusing on reducing local shift switching activity around scan flip-flops, thus reducing the risk of test data corruption. Experimental results on all large ITC'99 benchmark circuits demonstrate the effectiveness of the proposed optimal and heuristic algorithms as well as the scalability of the heuristic algorithm.

High power dissipation during scan test often causes undue yield loss, especially for low-power circuits. One major reason is that the resulting IR-drop in shift mode may corrupt test data. A common approach to solving this problem is partial-shift, in which multiple scan chains are formed and only one group of scan chains is shifted at a time. However, existing partial-shift based methods suffer from two major problems: (1) their IR-drop estimation is not accurate enough or computationally too expensive to be done for each shift cycle; (2) partial-shift is hence applied to all shift cycles, resulting in long test time. This paper addresses these two problems with a novel IR-drop-aware scan shift method, featuring: (1) Cycle-based IR-Drop Estimation (CIDE) supported by a GPU-accelerated dynamic power simulator to quickly find potential shift cycles with excessive peak IR-drop; (2) a scan shift scheduling method that generates a scan chain grouping targeted for each considered shift cycle to reduce the impact on test time. Experiments on ITC'99 benchmark circuits show that: (1) the CIDE is computationally feasible; (2) the proposed scan shift schedule can achieve a global peak IR-drop reduction of up to 47%. Its scheduling efficiency is 58.4% higher than that of an existing typical method on average, which means our method has less test time.

As modern CMOS circuits fabricated with advanced technology nodes are becoming more and more susceptible to soft-errors, many hardened latches have been proposed for reliable LSI designs. We reveal for the first time that production defects in such hardened latches can cause two serious problems: (1) these production defects are difficult to detect with conventional scan test and (2) these production defects can reduce the reliability of hardened latches. This paper systematically addresses these two problems with three major contributions: (1) Post-Test Vulnerability Factor (PTVF), a first-of-its-kind metric for quantifying the impact of production defects on hardened latches, (2) a novel Scan-Test-Aware Hardened Latch (STAHL) design that has the highest defect coverage compared to state-of-the-art hardened latch designs, and (3) an STAHL-based scan test procedure. Comprehensive simulation results demonstrate the accuracy of the proposed PTVF metric and the effectiveness of the STAHL-based scan test. As the first comprehensive study bridging the gap between hardened latch design and LSI testing, the findings of this paper will significantly improve the soft-error-related reliability of LSI designs for safety-critical applications.

The applicability of at-speed scan-based logic built-in self-test (BIST) is being severely challenged by excessive capture power that may cause erroneous test responses even for good circuits. Different from conventional low-power BIST, this paper is the first to explicitly focus on achieving capture power safety with a novel and practical scheme, called capture-power-safe logic BIST (CPS-LBIST). The basic idea is to identify all possibly-erroneous test responses caused by excessive capture power and use the well-known approach of masking (bit-masking, slice-masking,vector-masking) to block them from reaching the multiple-input signature register(MISR). Experiments with large benchmark circuits and a large industrial circuit demonstrate that CPS-LBIST can achieve capture power safety with negligible impact on test quality and circuit overhead.