Excessive IR-drop in capture mode during at-speed scan testing may cause timing errors for defect-free circuits, resulting in undue test yield loss. Previous solutions for achieving capture-power-safety adjust the switching activity around logic paths, especially long sensitized paths, in order to reduce the impact of IR-drop. However, those solutions ignore the impact of IR-drop on clock paths, namely test clock stretch; as a result, they cannot accurately achieve capture-power-safety. This paper proposes a novel scheme, called LP-CP-aware ATPG, for generating high-quality capture-power-safe at-speed scan test vectors by taking into consideration the switching activity around both logic and clock paths. This scheme features (1) LP-CP-aware path classification for characterizing long sensitized paths by considering the IR-drop impact on both logic and clock paths; (2) LP-CP-aware X-restoration for obtaining more effective X-bits by backtracing from both logic and clock paths; (3) LP-CP-aware X-filling for using different strategies according to the positions of X-bits in test cubes. Experimental results on large benchmark circuits demonstrate the advantages of LP-CP-aware ATPG, which can more accurately achieve capture-power-safety without significant test vector count inflation and test quality loss.

Power-aware X-filling is a preferable approach to avoiding IR-drop-induced yield loss in at-speed scan testing. However, the ability of previous X-filling methods to reduce launch switching activity may be unsatisfactory, due to low effect (insufficient and global-only reduction) and/or low scalability (long CPU time). This paper addresses this reduction quality problem with a novel GA (Genetic Algorithm) based X-filling method, called GA-fill. Its goals are (1) to achieve both effectiveness and scalability in a more balanced manner and (2) to make the reduction effect of launch switching activity more concentrated on critical areas that have higher impact on IR-drop-induced yield loss. Evaluation experiments are being conducted on both benchmark and industrial circuits, and the results have demonstrated the usefulness of GA-fill.

Capture-safety, (defined as the avoidance of timing error due to unduly high launch switching activity in capture mode during at-speed scan testing), is critical in avoiding test induced yield loss. Although several sophisticated techniques are available for reducing capture IR-drop, there are few complete capture-safe test generation flows. This paper addresses the problem by proposing a novel and practical capture-safe test generation flow, featuring (1) a complete capture-safe test generation flow; (2) reliable capture-safety checking; and (3) effective capture-safety improvement by combining X-bit identification & X-filling with low launch-switching-activity test generation. The proposed flow minimizes test data inflation and is compatible with existing automatic test pattern generation (ATPG) flow. The techniques proposed in the flow achieve capture-safety without changing the circuit-under-test or the clocking scheme.