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Kota SHIBA Atsutake KOSUGE Mototsugu HAMADA Tadahiro KURODA
This paper describes an in-depth analysis of crosstalk in a high-bandwidth 3D-stacked memory using a multi-hop inductive coupling interface and proposes two countermeasures. This work analyzes the crosstalk among seven stacked chips using a 3D electromagnetic (EM) simulator. The detailed analysis reveals two main crosstalk sources: concentric coils and adjacent coils. To suppress these crosstalks, this paper proposes two corresponding countermeasures: shorted coils and 8-shaped coils. The combination of these coils improves area efficiency by a factor of 4 in simulation. The proposed methods enable an area-efficient inductive coupling interface for high-bandwidth stacked memory.
Tianming NI Huaguo LIANG Mu NIE Xiumin XU Aibin YAN Zhengfeng HUANG
Three-dimensional integrated circuits (3D ICs) that employ through-silicon vias (TSVs) integrating multiple dies vertically have opened up the potential of highly improved circuit designs. However, various types of TSV defects may occur during the assembly process, especially the clustered TSV faults because of the winding level of thinned wafer, the surface roughness and cleanness of silicon dies,inducing TSV yield reduction greatly. To tackle this fault clustering problem, router-based and ring-based TSV redundancy architectures were previously proposed. However, these schemes either require too much area overhead or have limited reparability to tolerant clustered TSV faults. Furthermore, the repairing lengths of these schemes are too long to be ignored, leading to additional delay overhead, which may cause timing violation. In this paper, we propose a region-based TSV redundancy design to achieve relatively high reparability as well as low additional delay overhead. Simulation results show that for a given number of TSVs (8*8) and TSV failure rate (1%), our design achieves 11.27% and 20.79% reduction of delay overhead as compared with router-based design and ring-based scheme, respectively. In addition, the reparability of our proposed scheme is much better than ring-based design by 30.84%, while it is close to that of the router-based scheme. More importantly, the overall TSV yield of our design achieves 99.88%, which is slightly higher than that of both router-based method (99.53%) and ring-based design (99.00%).
Through-silicon via (TSV) assignment problem is one of the key design challenges of 3-D IC which is crucial to the wire length and signal delay. In this work we formulate the 3-D IC TSV assignment as an Integer Minimum Cost Multi Commodity (IMCMC) problem on a IMCMC network, and propose a multi-level algorithm. It coarsens the IMCMC network level by level, applies a rough flow assignment on each level of coarsened graph, and generates only promising edges to reduce the IMCMC network size. Benefiting from the multi-level structure, we propose a mixed single and multi commodity flow method improve the TSV assignment solution quality. Moreover, given a TSV assignment, we propose an extended layer by layer algorithm to further optimize the TSV assignment. The experimental results demonstrate that our multi-level with mixed single and multi commodity flow algorithm achieves not only smaller wire length but also shorter runtime compared to other existing works.
Yung-Hao LAI Yang-Lang CHANG Jyh-Perng FANG Lena CHANG Hirokazu KOBAYASHI
Through-silicon vias (TSV) allow the stacking of dies into multilayer structures, and solve connection problems between neighboring tiers for three-dimensional (3D) integrated circuit (IC) technology. Several studies have investigated the placement and routing in 3D ICs, but not much has focused on circuit partitioning for 3D stacking. However, with the scaling trend of CMOS technology, the influence of the area of I/O pads, power/ground (P/G) pads, and TSVs should not be neglected in 3D partitioning technology. In this paper, we propose an iterative layer-aware partitioning algorithm called EX-iLap, which takes into account the area of I/O pads, P/G pads, and TSVs for area balancing and minimization of inter-tier interconnections in a 3D structure. Minimizing the quantity of TSVs reduces the total silicon die area, which is the main source of recurring costs during fabrication. Furthermore, estimations of the number of TSVs and the total area are somewhat imprecise if P/G TSVs are not taken into account. Therefore, we calculate the power consumption of each cell and estimate the number of P/G TSVs at each layer. Experimental results show that, after considering the power of interconnections and pads, our algorithm can reduce area-overhead by ~39% and area standard deviation by ~69%, while increasing the quantity of TSVs by only 12%, as compared to the algorithm without considering the power of interconnections and pads.
Li-Chung HSU Junichiro KADOMOTO So HASEGAWA Atsutake KOSUGE Yasuhiro TAKE Tadahiro KURODA
ThruChip interface (TCI) is an emerging wireless interface in three-dimensional (3-D) integrated circuit (IC) technology. However, the TCI physical design guidelines remain unclear. In this paper, a ThruChip test chip is designed and fabricated for design guidelines exploration. Three inductive coupling interface physical design scenarios, baseline, power mesh, and dummy metal fill, are deployed in the test chip. In the baseline scenario, the test chip measurement results show that thinning chip or enlarging coil dimension can further reduce TCI power. The power mesh scenario shows that the eddy current on power mesh can dramatically reduce magnetic pulse signal and thus possibly cause TCI to fail. A power mesh splitting method is proposed to effectively suppress eddy current impact while minimizing power mesh structure impact. The simulation results show that the proposed method can recover 77% coupling coefficient loss while only introducing additional 0.5% IR-drop. In dummy metal fill case, dummy metal fill enclosed within TCI coils have no impact on TCI transmission and thus are ignorable.
Li-Chung HSU Masato MOTOMURA Yasuhiro TAKE Tadahiro KURODA
This paper presents work on integrating wireless 3-D interconnection interface, namely ThruChip Interface (TCI), in three-dimensional field-programmable gate array (3-D FPGA) exploration tool (TPR). TCI is an emerging 3-D IC integration solution because of its advantages over cost, flexibility, reliability, comparable performance, and energy dissipation in comparison to through-silicon-via (TSV). Since the communication bandwidth of TCI is much higher than FPGA internal logic signals, in order to fully utilize its bandwidth, the time-division multiplexing (TDM) scheme is adopted. The experimental results show 25% on average and 58% at maximum path delay reduction over 2-D FPGA when five layers are used in TCI based 3-D FPGA architecture. Although the performance of TCI based 3-D FPGA architecture is 8% below that of TSV based 3-D FPGA on average, TCI based architecture can reduce active area consumed by vertical communication channels by 42% on average in comparison to TSV based architecture and hence leads to better delay and area product.
An-Sam PENG Ming-Hsiang CHO Yueh-Hua WANG Meng-Fang WANG David CHEN Lin-Kun WU
In this paper, a novel and simple one-port de-embedding technique has been applied to through-silicon-via (TSV) characterization and modeling. This method utilized pad, via, and line structures to extract the equivalent circuit model of TSV. The main advantage of this de-embedding method is that it can reduce the chip area to fabricate test element groups (TEGs) for measurements while keeping S-parameter measurement accuracies. We also analyzed the electrical characteristics of substrate coupling and TSV equivalent impedance. Our results shows good agreements between measurement data and the equivalent circuit model up to 20GHz.
Hung Viet NGUYEN Myunghwan RYU Youngmin KIM
This paper evaluates the impact of Through-Silicon Via (TSV) on the performance and power consumption of 3D circuitry. The physical and electrical model of TSV which considers the coupling effects with adjacent TSVs is exploited in our investigation. Simulation results show that the overall performance of 3D IC infused with TSV can be improved noticeably. The frequency of the ring oscillator in 4-tier stacking layout soars up to two times compared with one in 2D planar. Furthermore, TSV process variations are examined by Monte Carlo simulations to figure out the geometrical factor having more impact in manufacturing. An in-depth research on repeater associated with TSV offers a metric to compute the optimization of 3D systems integration in terms of performance and energy dissipation. By such optimization metric with 45 nm MOSFET used in our circuit layout, it is found that the optimal number of tiers in both performance and power consumption approaches 4 since the substantial TSV-TSV coupling effect in the worst case of interference is expected in 3D IC.
Kan WANG Sheqin DONG Yuchun MA Yu WANG Xianlong HONG Jason CONG
Due to the increased power density and lower thermal conductivity, 3D ICs are faced with heat dissipation and temperature problem seriously. TSV (Through-Silicon-Via) has been shown as an effective way to help heat removal, but they introduce several issues related with cost and reliability as well. Previous researches of TSV planning didn't pay much attention to the impact of leakage power, which will bring in error on estimation of temperature, TSV number and also critical path delay. The leakage-temperature-delay dependence can potentially negate the performance improvement of 3D designs. In this paper, we analyze the impact of leakage power on TSV planning and integrate leakage-temperature-delay dependence into thermal via planning of 3D ICs. A weighted via insertion approach, considering the influence on both module delay and wire delay, is proposed to achieve the best balance among temperature, via number and performance. Experiment results show that, with leakage power and resource constraint considered, temperature and the required via number can be quite different, and the weighted TSV insertion approach with iterative process can obtain the trade-off between different factors including thermal, power consumption, via number and performance.
Tadashi YASUFUKU Koichi ISHIDA Shinji MIYAMOTO Hiroto NAKAI Makoto TAKAMIYA Takayasu SAKURAI Ken TAKEUCHI
Two essential technologies for a 3D Solid State Drive (3D-SSD) with a boost converter are presented in this paper. The first topic is the spiral inductor design which determines the performance of the boost converter, and the second is the effect of TSV's on the boost converter. These techniques are very important in achieving a 3D-SSD with a boost converter. In the design of the inductor, the on-board inductor from 250 nH to 320 nH is the best design feature that meets all requirements, including high output voltage above 20 V, fast rise time, low energy consumption, and area smaller than 25 mm2. The use of a boost converter with the proposed inductor leads to a reduction of the energy consumption during the write operation of the proposed 1.8-V 3D-SSD by 68% compared with the conventional 3.3-V 3D-SSD with the charge pump. The feasibility of 3D-SSD's with Through Silicon Vias (TSV's) connections is also discussed. In order to maintain the advantages of the boost converter over the charge pump, the reduction of the parasitic resistance of TSV's is very important.