We show measurement results of variation-tolerance of an error-hardened dual-modular-redundancy flip-flop fabricated in a 65-nm process. The proposed error-hardened FF called BCDMR is very strong against soft errors and also robust to process variations. We propose a shift-register-based test structure to measure variations. The proposed test structure has features of constant pin count and fast measurement time. A 65 nm chip was fabricated including 40k FFs to measure variations. The variations of the proposed BCDMR FF are 74% and 55% smaller than those of the conventional BISER FF on the twin-well and triple-well structures respectively.

A novel via chain structure for failure analysis at 65 nm-node fixing OPC using inner and outer via chain dummy patterns has been proposed. The inner dummy is necessary to localize failure site in 200 nm pitch via chain using an optical beam induced resistance change method. The outer dummy protects via chain pattern from local flare and optical proximity effects. Using this test structure, we can identify the failure point in the 1.2 k and 15 k via chain fabricated by Cu/low-k single damascene process. This test structure is beneficial in the application to the 65 nm-node technologies and beyond.

A practical method of measuring the contact resistance of a phosphorus-doped poly-Si plug formed on a lightly phosphorus-doped diffusion region in DRAM memory cells is described. Contact resistance was obtained electrically, using ordinary contact-chain test structures, by changing the measurement of the substrate bias. This separated the bias-dependent resistance of the lightly doped diffusion layer from the total resistance. The method was used experimentally to evaluate the feasibility of forming low-resistance contacts down to a diameter of 130 nm for giga-bit DRAMs. Electrical measurement showed that reducing the interface resistance between the poly-Si plug and the lightly doped diffusion layer was effective for forming low-resistance contacts, though a specific interface layer could not be detected by TEM observation.

A new test structure, which has a 0.5 µm line and space polysilicon pattern of which center is aligned on the MOSFET's gate center, is proposed for hot-carrier-induced photoemission analysis in subquarter micron devices. The photoemission-intensity profiles were measured using the photoemission microscope with a liquid N2 cooled CCD imager. We successfully measured a peak position of photoemission intensity from the center of MOSFET's gate with a spatial resolution sufficiently less than 24 nm at the microscope magnification of 1000. The test structure is useful to study the photoemission effects in semiconductor devices.

In deep submicron CMOS and BICMOS technologies, antenna effects affect floating gate charge of usual floating gate test structures, dedicated to capacitor matching measurement. In this paper a new pseudo-floating gate test structure is designed. After test structure and modeling presentation, testing method and results are given for several capacitor layouts (poly-poly and metal-metal).

This paper reports on the use of microelectronic test structures to characterise a novel fabrication technique for thin-film electronic circuit boards. In this technology circuit tracks are formed on paper-like substrates by depositing films of a metal-loaded ink via a standard lithographic printing process. Sheet resistance and linewidth for both horizontal and vertical lines are electrically evaluated and these compared with optical and surface profiling measurements.

A compact new test structure using shift register circuits for extracting components of the capacitance matrix of the multi-layer interconnections has been proposed. An extraction method of the capacitance matrix is also presented. As a result of fabrication, capacitance values obtained by measurement are in good agreement with the numerical calculation. We also showed an estimation method of the measurement errors.

An advanced characterization method for sub-micron DRAM cell transistors has been proposed for the analysis of transistor test structures using memory cell patterns. When the actual memory cell layout is used as a test structure, the parasitic source and drain resistance of the test structure affected conventional transistor parameters such as threshold voltage. To solve this problem, reduced drain current measurement methods have been proposed to suppress the parasitic resistance voltage drop. In these measurements, two new transistor parameters, Vgoff and Vgsat, have been proposed which are related to off-leakage and full writing, respectively. These parameters are found to be good parameters for monitoring DRAM bit failures. A new threshold voltage measurement methodology has also been proposed for test structures with high parasitic resistance.

A test structure has been developed with very low-level current measurement technique and is used to evaluate a very small change of leakage current caused by the trapping and detrapping of electrons or holes. The present technique realizes detection of very low levels of leakage current (minimum detectable current is 510-17 A), which is necessary in the course of evaluating gate oxides. This technique is very useful for the evaluation of retention characteristics and stress induced degradation of gate oxides.

Effects of field edge steps on characteristics of MOSFETs with tungsten polycide stacked gate electrodes patterned by KrF excimer laser lithography was studied through an electrical gate length measurement technique. Sheet resistance of the gate electrodes on the field oxide, on the active region and across the field edge steps was determined from the relationship between gate conductance and designed gate linewidth. The sheet resistance of the gate electrode across the field edge steps was larger than that on the flat regions. Effects of field edge steps on gate linewidth variation were evaluated by SEM observations and electrical measurements. Distribution of gate linewidth in a wafer was measured by the MOSFET test structures with the linewidth down to sub-quarter micron. Gate linewidth variation near the field edge steps was found to influence the short channel MOSFET characteristics.

ElectroStatic Discharge (ESD) testing of integrated circuits subjects circuit elements to very high currents for short periods of time. A modified Transmission Line Pulse (TLP) measurement system for characterizing transistors and other circuit elements under high currents for ESD performance prediction and understanding is presented which can both stress devices and measure leakage. For the TLP system to yield useful information test structures are needed which vary the important design parameters for the circuit elements. Guidelines for transistor test structure design for use with the system are presented and demonstrated for PMOS transistors.

The quality of Si substrates affecting the oxide reliability was investigated using various kinds of test structures like flat capacitor, field edge array and gate edge array. The field edge array test structure which resembles the conditions found for real device is shown to be quite effective to determine the quality of oxides. Oxide grown on a P type epitaxial layer on P+ silicon substrate shows the highest reliability in all test structures. Gettering of heavy metals and/or crystal defects by the P+ silicon substrate is the dominant mechanism for the improvement of the oxide reliability. H2 annealed silicon shows a good reliability if monitored using the flat capacitor. However, using the field edge array test structure, which is strongly influenced by real device process, the reliability of the oxide grown on H2 annealed silicon degrades.

The objective, when mapping a wafer, is to capture the the full variation across the wafer while minimising the number of measurements. This is a very similar objective to that of experimental design and this paper applies classical Design Of Experiment (DOE) techniques to the selection of measurement points for wafer mapping. The resulting measurements are then fitted using Response Surface Methodology (RSM) from which contour plots or wafer maps can be generated. The accuracy of the fit can be ascertained by inspection of the adjusted R2 value and it is demonstrated that in many cases transformations can be used to improve the accuracy of the resulting wafer maps.